KAZANAHOME Luxury Live Edge Black Walnut Wood Table

Custom Wood & Epoxy Table Production Process

1. Wood Selection
Available Wood Types: Black Walnut, Golden Camphor, Cunninghamia, Walnut, Poplar, Ash, Olive Wood, and others.

Shape Options: Natural (raw edge) or custom-designed.

Natural Features: Knots, burl, grain patterns, cracks, end splits, mineral streaks, wormholes, resin pockets, and sap stains are preserved for character.

2. Wood & Color Confirmation
Clients confirm both wood type and color before production to ensure desired aesthetics.

3. CAD Design Approval
Our designer creates a detailed CAD drawing for client review and approval.

CAD drawings will be sent to you within 2 working days.

4. Material Preparation
Cleaning: Wood is thoroughly cleaned to remove impurities, enhancing texture (appearance may slightly change post-cleaning).

Edge Treatment: Natural edges may be lightly torched for refinement unless otherwise requested.

5. Resin Application (Bubble Reduction)
High-quality resin is applied to seal the wood, locking out bacteria and dust while minimizing bubbles.

6. Shaping & Trimming
Wood is precision-cut and shaped to meet design specifications.

7. Resin Degassing (Vacuum Process)
Resin is placed in a vacuum chamber for 30–60 minutes to eliminate air bubbles.

8. Layered Resin Pouring & Curing
Resin is poured in 3–5 layers (more for wave effects).

Each layer is torch-treated to remove bubbles and requires ~48 hours to cure (final layer may need additional time).

9. Demolding
Once fully cured, the piece is carefully removed from the mold.

10. Excess Wood Removal
Surfaces are sanded to remove protruding wood and achieve smoothness.

11. Multi-Stage Sanding & Lacquering
Sanding: Gradual polishing for a flawless finish.

Lacquering: Scratch-resistant lacquer is applied 5–6 times, sealing all gaps.

Pre-treatment: Thinner cleans the surface; brush-applied lacquer ensures deep absorption.

12. Quality Check & Resin Touch-Ups
Full inspection for imperfections. Resin gaps are filled, and raised areas are polished smooth.

13. Final Dust-Free Lacquering
A spray gun applies the last lacquer coat in a controlled, dust-free environment.

14. Packaging & Shipping
Protective Packaging Includes:

Pearl cotton wrap
Fabric layer
Reinforced cardboard
Edge guards with fabric strips
Custom wooden crate for secure transit